• 3-in-1 Bidirectional 6.6kW OBC + 2.0kW DCDC + PDU
  • 3-in-1 Bidirectional 6.6kW OBC + 2.0kW DCDC + PDU

3-in-1 Bidirectional 6.6kW OBC + 2.0kW DCDC + PDU

No.LK6001
This product integrates functional components including OBC, DCDC, PDU and inverter, and is applicable to various new energy vehicles such as battery electric vehicles, hybrid electric vehicles and extended-range electric vehicles.
The OBC converts the input 90–264 V AC into a high-voltage DC output of 240–450 V DC / 6.6 kW to supply power to the vehicle’s high-voltage battery pack. The DCDC transforms the 240–450 V DC high-voltage power from the vehicle’s high-voltage battery pack into 13.8 V DC low-voltage power of 2 kW, which is used to power the vehicle’s low-voltage electrical equipment and charge the low-voltage battery at the same time. The inverter converts the 240–450 V DC high-voltage power of the vehicle’s high-voltage battery pack into 220 V AC.
Adopting water-cooled heat dissipation and with an IP67 waterproof rating, the internal parameters of the device can be set or adjusted by the upper-level monitoring unit via the CAN interface. This product features stable output voltage, high conversion efficiency, safety and reliability, as well as strong vibration resistance. It is also equipped with multiple protection functions including output short-circuit protection, output over/under-voltage protection, input over/under-voltage protection, output over-current protection and over-temperature protection.
  • 3-in-1 Bidirectional 6.6kW OBC + 2.0kW DCDC + PDU

Description

OBC electrical performance index

1    input characteristics

Order num- ber

Project

Qualification

Unit

Remarks

1

Rated input voltage

220

Vac

Frequency 50/60Hz

2

Input voltage range

90~264

Vac

Frequency 50/60Hz

 

3

 

Maximum input current

 

32

 

A

220Vac input, 6.6KW. When the input voltage drops below 220Vac, the charger automatically reduces  its  output  power  to  maintain  an  input current of ≤32±1A.

4

Input surge current

≤60

A

Vin=450Vdc, rated output power

5

Power factor

≥0.98

 

Rated input, full load output

6

Initiation current

≤40

A

220Vac input, cold start

7

Discharge   capacity   of input terminal capacitor

≤3

s

When powered by the mains, the voltage drops to 36V within 3 seconds after a power outage.

2    output characteristic

Order num- ber

Project

Qualification

Unit

Remarks

1

Output rated voltage

330

Vdc

 

2

Output voltage range

240~450

Vdc

During  charging,  the  system  adjusts  according  to  the power battery voltage: delivering constant current below 330V and constant power above 330V.

3

Rated output current

20

A

 

4

Output rating

6600

W

 

5

Delivery efficiency

94

%

Rated input and rated output at room temperature

6

Steady   flow   acc- uracy

±2

A

Rated input, ≥50% rated load.

7

Regulation    accu- racy

± 1

%

 

8

Source  adjustment rate

± 1

%

 

9

Load regulation

±2

%

 

10

Temperature   coe- fficient

±0.02

%/℃

 

11

Boot time

≤10

s

The charger must receive a BMS command before starting after AC power is applied.

12

Boot time

≤3

s

After receiving the BMS charging request, the OBC increases its output voltage from 10% to 90%.

13

Output falling time

≤500

ms

The time it takes for the OBC to reduce its output current to  0A  after  receiving  a  shutdown  command  from  the BMS.

 

14

 

Output ripple and noise

 

±5%Vo

 

mVp-p

The   test   was   performed   at   25℃ with   an oscilloscope bandwidth of 20MHz, using a 10uF electrolytic   capacitor   and   a   0. 1uF   ceramic capacitor at the test terminal.

3    protection feature

Order num- ber

Project

Technical require- ment

Unit

Remarks

1

Input  under-voltage  protec- tion

70~85

Vac

20% load test

2

Input  under-voltage  recov- ery

90~100

Vac

20% load test

3

Overvoltage protection

270~280

Vac

20% load test

4

Overvoltage recovery

260~270

Vac

20% load test

5

Reverse output protection

No output, no damage

 

The  output  is  reverse-connected,  and  the  high-voltage  output fails   to   activate.   After  troubleshooting,   it  resumes   normal operation. The maximum reverse-connected voltage is 450Vdc.

6

Overvoltage protection

445~465

Vdc

Hiccups/lockout, self-recoverable

7

Output  under-voltage  prot- ection

225~235

Vdc

 

8

Overcurrent protection

22

A

 

 

9

 

 

Output  short circuit protec- tion

 

 

Can  cause  long-term  sh- ort circuits

 

If a  short  circuit  is  detected  before  the  high- voltage startup, the high-voltage output will not start. After the fault is resolved, it will resume normal  operation.  During  charging,  if  a  short circuit occurs, the output will be turned off.

 

 

 

 

10

 

 

 

 

Overheat   protect- ion

The  output  current  de- creases by 5% for every 1℃ increase in temper- ature,  starting  at  65℃. The over-temperature

protection  turns  off the output  when  the  temp- erature   exceeds   85℃, and the charger resumes output  when  the  temp- erature drops back to 75 ℃ or below.

 

 

 

 

 

 

 

 

Self-recovery

 

Electrical performance index of inverter

Input-output characteristic

Order num- ber

Project

Qualification

Unit

Remarks

2

Input voltage range

240~450

Vdc

 

3

Maximum input current

10

A

 

4

Output voltage

220(±10%)

Vac

 

5

Output frequency

50(±2%)

Hz

 

6

Maximumoutput

3.3K

VA

 

7

Delivery efficiency

94

%